Lean Production and 5S Training

Purpose of the Training

To raise awareness among individuals about wastes they encounter daily in production fields, which they may not realize, to enable them to prevent waste using lean production techniques, and to help them prepare value stream maps so they can see the overall flow beyond a single operation level.


Contribution of the Training to Participants

The identification of product families in production and balancing production will enable the recognition of losses in production fields, facilitating the preparation of future state maps to prevent waste. Participants will achieve competency in implementing 5S methodology and achieving level 5 workplace planning successfully. This training, which also includes lean production techniques and the preparation of VSM maps, will empower individuals to apply these techniques in their own work environments through technical and practical teamwork exercises.

Education Content

2 Days

- Lean Production Techniques and VSM, 7 Wastes, 16 Big Wastes, Value Stream Map Preparation

- Takt Time Calculation, Value Creating Jobs and Losses, Product Family Determination

- Balancing Production, Preparation of Future Situation Map, 5S Cleaning Order Project

- Preparation of 5S Steps, Determination of 5S Areas, Current Situation Analysis, Level 5 Workplace Planning, 5S Audits

- Lesson Learned (What we learned?)

- Individual and team work at each stage